Process Automation for an Aluminium Production Company

Business Scenario

The client is a producer of extruded aluminium tubes for the heat exchangers of automobiles and air conditioners (called “extruded multi-port tubes”) in four countries-Japan, the United States, Thailand, and China-and supplies the products all over the world. To further enhance the global supply system of extruded multi-port tubes, the Group established a production and sales company in India. The company will further enhance the supply system of heat exchanger components on a global basis.

Challenges

  • The client wanted to automate the business process for their new operations set up in India.
  • Our team of experts visited their production plant cum office, understood their processes and implemented ERP with required automation.

Solutions

  • Sales quote, Sales order - Overseas & Domestic, Sales order - Sample Shipping
  • Shipping from plant or depot
  • Scrap selling, Goods return
  • Return without goods, Production order
  • Production result (Extrusion, Coating, Cutting)
  • Purchase order, Purchase Receipt (Differed Payment, Prepayment)
  • Physical inventory counting
  • Inventory movement (in plant, Inter-Location)
  • Serial and lot number tracking for inventory
  • Inventory revaluation
  • Production result (Mixing)

Benefits

  • Reduction in time & efforts of employees work on manufacturing, sales, purchase & inventory
  • Increased accuracy of transactions and automation of processes
  • Informative reports, charts and statistics for better decision on plant operation
  • Better collaboration with other production plants and offices